Focusing on unit cost, sustainability, and LeanLine solutions

We test process and product innovations under realistic conditions in our technology centers.

The most important goal of our R&D efforts is to develop products and solutions that enable significant reductions in unit production costs. This is one of the biggest needs of our customers in the automotive industry.

Another strategic aim of our R&D activities is to reduce emissions, energy consumption, and materials use. In this way, we can make a major contribution to ensuring the sustainability of our customers’ production.

Demand in the growth markets of Asia is a major force driving development of our LeanLine solutions. These are inexpensive, functional products and equipment that meet basic quality requirements. LeanLine solutions strengthen our position because they enable us to participate in the trend toward low-priced cars for the emerging markets, especially in Asia.

Two more key criteria shape our development work: making the production systems that we deliver more flexible and ensuring the quality our technology delivers, be it paint durability, workpiece cleanliness, or vibration-free operation of rotating parts.

 

R&D News

Software for supervisory control and visualization further developed

Paint Systems: Optimized benchmark database

Application Technology: New robot EcoRP L for interior painting

Faster color change and minimized paint losses

New bell cup and shaping air ring system: Less overspray in interior painting

Easy direct charging with EcoCharge D piston-dosing system

Sealing: Robot application for injecting insulating materials

Sealing: Fully automated sealing of hemflange seams

Process and material flow integrated in 3D visualization for the first time

Combination processes for exhaust-air purification

VIRIO

EcoCTrans: Optimum cleaning results at high levels of throughput

EcoCFlex: Easy adaption to different workpieces thanks to flexible robot gripper

First hydrocarbon system for inline part cleaning in manufacturing cycles