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Dürr's modular final assembly FAStplant®

FAStplant® – The modular Final Assembly System

Dürr represents worldwide success and stands for technological leadership in the field of final assembly.

FAStplant® is a modular system for final assembly. It makes production line design flexible by combining different components. The modules require neither ceiling suspensions nor foundation pits, which eliminates building constraints. FAStplant® is ideal for pilot lines as well as SKD (semi-knocked down) and CKD (completely knocked down) installations.

    FAStplant® modules

    • Electric Monorail Systems with self-supporting modular structural steelwork for work zones and return section, as well as curves and track switches
    • Skillet Platform Systems with and without integrated lifting table with platform height of < 300 mm
    • Modular man-rider conveyors
    • Utility Structural Steelwork for module pre-assembly

    FAStplant® benefits

    • Flexible plant line extension, shortening or relocation
    • Easy adaptation to new vehicle models or variants
    • 30% shorter installation time thanks to pre-tested and pre-assembled modules
    • Line setup free of building constraints
    • Less effort in terms of planning and engineering

    FAStplant® as a pilot line

    All the performances of a big final assembly system in a miniature assembly shop.

    One of the applications of FAStplant® is certainly as a pilot line in a dedicated room of the final assembly shop.
    FAStplant® as a pilot line can be used as a:

    Traning center

    All operations of the final assembly shop are simulated and new workers learn in advance how to manage

    • VAC Line
    • Subassembly Line
    • Manual Marriage Line
    • Trim Line
    • Final Line
    • Car delivery station

    Center of ergonomics studies

    A bar code along the carrier arm defines the best rotating angle to reach the highest ergonomics possible for every operation.

    Miniature final assembly shop

    With a Twin Trolley System® as a conveyor and with a high-precision vertical adjustable and rotating carrier on board.

    Every Training Center / Pilot has a FAStplant® structure 12m high.