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DXQ for Filling

Shaping the digital transformation.

The modular DXQ system provides smart solutions for increasing product quality and the productivity of the filling systems. These applications can be used anywhere, at any time, and on any device (cell phone, tablet, laptop/desktop), i.e. information is automatically available across all plants without the need to be present at the plant.


  • Visualization of system data
  • Administration of vehicle type parameter settings
  • Product quality analysis for rapid identification of deviations or recommendations for action
  • Remote service



All filling stations at a glance


  • Customized visualization of filling process results, failures and malfunction
  • Data screening and filter function
  • Central user administration


  • Fast identification of production deviations 
  • Smart access to specific information of each filling station
  • Access from any authorized mobile device with standard internet browser

Detailed visualization of filling process results


  • Visual data preparation of operation modes for specific filling processes and stations
  • History of operating modes and filling process results 
  • Visualization of process steps with details for each vehicle


  • Monitoring of current vehicle results without separate data processing and preparation 
  • Fast identification of quality issues
  • Tracking of equipment availability without being present at the station
  • Monitoring across several filling stations

Filling station status


  • Monitoring of operating mode of each filling process
  • History of filling equipment status and modes
  • Detailed history and status of equipment errors and warnings


  • All relevant filling equipment information at a glance
  • Actual equipment status information without being present at the station
  • Quick response in case of failures

Status of Filling Process


  • Common assembly-line visualisation of filling media for each vehicle
  • Detailed history of filling process steps for each vehicle over the entire filling area
  • Filter functions

Your Benefits

  • Monitoring of filling process results
  • Distinguishing between media-specific process failures
  • Fast identification of quality issues
  • Vehicle-specific export function (Excel)

Administration of vehicle parameter settings


  • Common user interface for all connected filling stations 
  • Transfer of entire parameter sets between filling stations
  • Comparison and search function for similar parameter settings


  • Smart remote parameterization of entire filling area 
  • Fast optimization of vehicle parameter settings
  • Nominal-actual comparison of parameters in tables and charts
  • Automatic tracking of parameter changes and import / export function (Excel)


Analysis of filling processes


  • Individually customized reports using various available templates and charts
  • One click to your latest report
  • Share reports with your team
  • User friendly frontends for designing individual reports


  • Automatically updated customized reports of production results and deviations
  • Distinguish automatically between equipment, assembly and process failures
  • Realtime monitoring of quality trends


Detailed Analysis of filling curves


  • Filter for each vehicle and/or vehicle category by filling station, typedata, time, process results and steps

  • Smart selection of specific process steps

  • Individually customized data screening of filling results in tables and charts / export function (Excel)


Your Benefits

  • Monitoring of filling result curves for process parameter pressure and volume for all media

  • Comparison of filling curves in charts (data zoom)

  • Fast identification of quality issues during a process step by nominal-actual corridor



Predictive Analysis of Filling Equipment


  • Visualisation of process steps with tolerance limits and clear failure description
  • Documentation of implemented measures
  • History of events, export function (Excel)
  • Sort and filter functions

Your benefits

  • Predictive identification of component quality issues
  • Monitoring of successful filling process steps, warnings and errors
  • Quick response to trend variances by automatically recommended actions

DXQeLearning Programs and Tutorials

Getting into digital learning: The many e-learning programs and tutorials provide support with the professional execution of service activities in final assembly or help with the guided step-by-step solution of complex plant-related issues.

Digital learning contents in Full HD

  • Filling Adapter Repair bundle: Tutorials for maintaining all generations of Somac® filling adapters, with detailed step-by-step assembly guidance from three camera angles
  • Preventive Maintenance bundle: Tutorials for preventive maintenance tasks on Somac® filling equipment
  • Calibration bundle: Tutorials for calibrating sensors on Somac® filling equipment


  • Recommendations how to solve equipment failures
  • Target group specific, visual educational trails and practical video sequences
  • Current und standardized learning program


  • Step-by-step guidance for calibration and repair
  • Access to learning content independent of time and location and individual learning curve
  • Access to the interface on any authorized mobile device