DXQcontrol

DXQplant.monitoring provides managers and operators with the necessary tools to evaluate the performance and quality of their production line. A dedicated overview of the status of each production line as well as the complete factory helps to identify the root cause of production issues quickly and effectively. At the same time, a historic overview and trend calculation provides helps to highlight further optimization potential in the plant.

Translating order information into concrete production steps is a challenging task. By taking the incoming orders from the customer’s ERP System, DXQproduction.control provides the necessary information about vehicle properties, upcoming orders, working times and process adjustments to the PLCs as the vehicles are moving through the production. The high variance of vehicles in combination with the management of sub-suppliers become more manageable with this set of tools.

With modern production lines, the dependencies between individual working steps are increasing. Therefore, a central solution that provides a detailed production sequence to the individual stations becomes essential. The Advanced Planning and Scheduling (APS) module within DXQproduction.control takes various real-time variables into account when calculating the most cost effective sequence with which vehicles and products should be produced within each shop of the factory. This gives operators a tighter control over their production targets and helps to increase overall stability.

New production concepts alongside the increasing product variance necessitate more detailed sequencing and control of logistics throughout the complete factory. With DXQlogistics.control the logistics sequencing (APS), tracking (MFP) and execution (MFS) of products throughout the production is handled within one central solution. By combining the material- and product-tracking with a powerful storage control system, the sequence and stability are monitored and optimized at each production step.

In addition to traditional transport methods, a dedicated AGV fleet control service is fully integrated in DXQlogistics.control. The management of autonomous material and product transport orders brings the flexibility and transparency of the production of the future to Dürr’s customers today.

Providing real-time transparency about the quality of product and process allows operators to fine-tune their production to the highest possible quality standard. DXQquality.management connects process monitoring with vehicle information to generate a unique fingerprint for each vehicle within the factory. Automatic traceability of processes, manual visual inspection and third-party system integration are combined to create a seamless end-to-end record about the quality of each vehicle. Identifying and eliminating systematic errors is easier than ever.

DXQbusiness.intelligence provides the factory’s backbone in terms of data storage and reporting. With a central DataWareHouse(DWH) all information from DXQ products, legacy systems and third party solutions is available in one place. This enables users to generate the reports they need, whenever and wherever they are. Through the integration of a powerful interface and editor users have the option to create and manipulate reports according to their needs.