Modernisation - Retrofits/Upgrades
Why replace familiar systems and proven infrastructure with an expensive new system? Our Somac® Care retrofit and upgrade packages give you the option of using your filling system for much longer and significantly extending its servicelife. Renewal, modernization, expansion or innovative developments. We offer everything from under one roof: starting with standardized and tested Somac® Care concepts and finishing with customized solutions for individual customers.
Compliance with the statutory testing obligation for filling equipment
The benefits for you:
- Compliance with the regulations according to (BetrSichV)/Directive 2009/104/EC
- Assurance of occupational safety as well as compliance with inspection periods
- Alternative to time- and cost-consuming inspection (in an external test laboratory)
- Assurance of required process time and filling amount
Scope (recommended interval - 5 years according to legal requirements):
- Exchange of bladder accumulator and all relevant safety valves
- Check of pressure hoses
- Replacement of all capillary tubes
- Profound equipment performance test with measurement report
- Optional: machine capability test (CmK)
Prevention instead of downtime - for your energy chains
The benefits for you:
- No long downtimes caused by long delivery times for energy chains
- Avoidance of hose ruptures (damages to the vehicles caused by aggressive media)
- Assurance of worker protection as well as ordinance on hazardous substances
Scope (recommended interval - 6 years depending on the use (jph and travel speed):
- Complete renewal of the cable track and replacement of all media and electrical lines therein
- Exchange of sliding rails for the cable tray
- Adjustment of strain relief for media and electrical lines
Prevention instead of downtime - for your drive system
The benefits for you:
- No time-consuming repairs in case of spontaneous failure
- Avoidance of production downtimes
- Faultless movement and positioning of the consoles
- Assurance of worker protection and avoidance of accidents
Scope (recommended interval - 5 years depending on the use, jph and travel speed):
- Exchange of chassis, change of tooth belt, renewal of bearing for motor and clamping unit
- Check/measurement of rails including measurement report
- Optional - retrofit to Somac® quick-change end plates (Quick change)
Prevention instead of downtime - for your process valves
The benefits for you:
- High equipment availability, low risk of spontaneous failure
- Detection and avoidance of gradual wear and tear
- Assurance of the required process time
Scope (recommended interval - 5 years):
- Renewal of all process valves under dynamic condition
- Inspection of electrical and pneumatic valve actuations
- Replacement of all capillary tubes
- Visual check of general equipment condition for base unit and console
- Profound equipment performance test with measurement report
Your filling processes - optimized to vehicle and operator
The benefits for you:
- Fast and professional adjustment of your filling processes to the modified conditions
- Demonstration of savings potential for filling and process times
- Solutions adapted to your needs
Scope of services:
- Comprehensive analysis of processes with PLC analyzer and statistical analysis
- Derivation of individual recommendations for action and presentation of the results
- Optional - measurements at the vehicles (VMK)
Zwickauer Str. 30
09366 Stollberg
Germany
